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Installion Club Car DS Solenoid Kit

by miiDi 03 Feb 2024 0 Comments

Installing a Club Car DS solenoid kit is a manageable process. Here's a general guide with five steps to help you through the installation:

Materials Needed:

  • New Club Car DS solenoid kit
  • Wrenches
  • Screwdriver
  • Wire stripper/crimper
  • Heat shrink tubing or electrical tape
  • Wiring diagram for reference (specific to your solenoid kit)

Installation Steps:

  1. Locate the Existing Solenoid:

    • Find the existing solenoid on your Club Car DS. Typically, it is situated in the battery compartment or near the controller.
  2. Disconnect Battery Cables:

    • Ensure the golf cart is turned off, and disconnect the negative (-) and positive (+) battery cables from the battery terminals. This prevents any electrical power flow during the installation.
  3. Remove Old Solenoid:

    • Use a wrench to detach the cables connected to the old solenoid. Take note of the cable locations for reference during the installation of the new solenoid.
  4. Detach Wires:

    • Carefully detach the control wires from the old solenoid. These wires are typically connected to small posts marked S (small post) and I (ignition).
  5. Install New Solenoid:

    • Position the new solenoid in the same location as the old one. Connect the control wires to the corresponding posts on the new solenoid (S to S and I to I).
  6. Connect Battery Cables:

    • Reconnect the negative (-) and positive (+) battery cables to the appropriate terminals on the new solenoid.
  7. Securely Fasten Cables:

    • Use a wrench to securely fasten the battery cables to the solenoid terminals. Ensure a tight connection to prevent any electrical issues.
  8. Insulate Wires:

    • Insulate the control wires using heat shrink tubing or electrical tape. This helps protect the wires from moisture and prevents short circuits.
  9. Check Wiring Connections:

    • Double-check all wiring connections to ensure they match the wiring diagram provided with the solenoid kit. This step is crucial for proper functioning.
  10. Reconnect Battery:

    • Reconnect the golf cart's battery by attaching the positive (+) and negative (-) battery cables.
  11. Test the Solenoid:

    • Turn on the golf cart and test the solenoid of golf cart accessories by pressing the accelerator pedal. Ensure that the solenoid engages and disengages properly.
  12. Final Inspection:

    • Conduct a final inspection to make sure all connections are secure, and there are no loose wires.

Always consult the specific instructions provided with your solenoid kit, as the steps might vary based on the manufacturer. If you're unsure about any step or if your golf cart has specific wiring configurations, consider seeking assistance from a qualified technician to ensure a proper and safe installation.

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